Ultrafiltration is essential in processing biomolecules for sample concentration and buffer exchange. Dead-end filtration (DEF), the traditional ultrafiltration method at lab-scale, suffers from membrane clogging, low filtration efficiency, and high sample loss.
Tangential Flow Filtration (TFF) overcomes these limitations by continuously sweeping fluid across the membrane surface, preventing buildup and enabling higher yields with greater reproducibility and efficiency. However, conventional TFF systems have drawbacks such as large footprints, high hold-up volumes, and labor-intensive operation, making them inefficient for lab-scale workflows.
The µPulse® - TFF system addresses the above limitations with a miniaturized design by combining TFF with microfluidic pumping technology. At its core is the filter chip, which integrates the membrane, diaphragm pump, and regulatory valves into a compact design. This innovation has drastically reduced the fluid path, minimizing the hold-up volume to just 0.65 mL - making the µPulse well suited for lab-scale applications.
TFF Miniaturization on a Chip
The filter chip consists of 4 plastic layers bonded together. Among the layers are air actuation channels, liquid channels, a diaphragm pump, a cluster of valves (e.g. diaphragm valve and return valve), and the membrane. The diaphragm pump switches between vacuum and air pressure to circulate the feed over the membrane. The chip connects to the sample tube via transfer tubing, and the air supply is supplied with a silicone gasket.
Precise Transmembrane Pressure (TMP) Control
Electronically regulated valves create a customizable TMP gradient across the membrane, optimizing filtration performance without compromising sample integrity or risking membrane fouling.
The customizable parameters allow users to optimize sample processing, similar to an industrial TFF system. To streamline method development, this predictive tool helps fine-tune workflows for maximum efficiency, reproducibility, and sample recovery, ensuring optimal performance across various applications.
Faster, Cleaner, and More Versatile Sample Processing
With the µPulse chips, the concentration process is continuous and gradual, allowing samples to be concentrated up to 4x faster than using DEF. The chip utilizes a filtration membrane that is 50 - 75% larger than traditional DEF systems. The larger membrane, tangential velocity, and turbulence across the membrane ensure higher flux rates.
The filter chips are designed for both single-use and reusable applications. For workflows where purity and consistency are critical, they can be used as disposables to prevent cross-contamination. For less sensitive applications, an automated cleaning-in-place (CIP) process allows for effective cleaning and reuse with gradual performance decline.
Versatile Membrane Compatibility & Wide MWCO Range
The filter chips are designed to handle a broad range of buffers and solvents, making them suitable for diverse applications. The modified polyethersulfone (mPES) and regenerated cellulose (RC) membranes offer excellent resistance to harsh chemicals while ensuring high recovery rates. Additionally, the filter chips support a variety of molecular weight cutoffs (MWCOs). mPES membranes are offered in pore sizes from 5 to 300 kDa, while RC options include 5 to 100 kDa MWCO membranes, ensuring flexibility across various experimental needs.
| Feature | RC | mPES |
|---|---|---|
| Pore Structure | Symmetric | Asymmetric |
| Temperature Tolerance | Low to Moderate | High |
| pH Resistance | Moderate Tolerance to Extreme pHs | High Tolerance to Extreme pHs |
| Chemical Compatibility | High | Moderate |
| Charge | Uncharged | The Sulfone Group is Negatively Charged at pH 7.0 |
| Hydrophilicity | High | Moderate |
| Thermal Stability | Lower Compared to PES | High Thermal Resistance |
| Fouling | Very Low | Low |
| Protein Binding | Very Low | Low |
| Extractables | Very Low | Low |
| Flux Rate | Moderate | High |
| Suitability | Preferred for Charged Proteins, Nucleic Acids, and LNPs | Preferred for Uncharged Biomolecules |
Versatile for a Broad Range of Scientific Workflows
Nanoparticle Processing
Efficiently process lipid nanoparticles, liposomes, and polymeric nanoparticles for drug delivery and therapeutic efficacy
Protein Processing
Optimize the protein preparative workflow, enabling fast and gentle processes, including concentration, formulation, desalting, and refolding
Bioconjugate Cleanup
Ensure gentle and efficient removal of small unconjugated molecules from a variety of crude biomolecular labeling reactions
Nucleic Acid Processing
Simplify in vitro synthesis of RNA, and linear or plasmid DNA, by efficient concentration and buffer exchange using our user-friendly system
Harvesting
Streamline the fast harvesting of cells, extracellular vesicles, enzymes, and Virus-Like Particles (VLPs) while ensuring high product yields and quality
Virus Processing
Gently concentrate, exchange buffers for Adeno-associated Virus Vectors, bacteriophages, and lentiviruses, preserving their structure for applications
Vaccine Development
Optimize the formulation of DNA, RNA, and polysaccharide vaccines for optimal, stable, and cost-efficient results