Automated Liquid Handling for
Nucleic Acid Synthesis and Purification Workflows

Nucleic acids constitute two of the three main components of the central dogma of life and are thus pivotal to molecular biology studies. Manipulation of nucleic acids is essential for advancements in almost all domains of biology. Workflows that require handling or manipulation of nucleic acids involve multiple liquid handling steps, including reagent transfers, normalization, sample pooling, and serial dilutions. There are critical steps at which even minor liquid handling errors can significantly impact the accuracy and reliability of the results.

 

Nucleic acid extraction is an essential step in most molecular biology workflows and depends heavily on the efficiency of the liquid handling method. There are multiple approaches for the extraction of nucleic acids, and all of them rely on lysing the cells and separating proteins and membranes from the nucleic acids. This is accomplished using differential solubility and binding affinities. The same approaches are used to purify the nucleic acids in workflows where specific unwanted enzymes and nucleic acid molecules are to be separated from the required nucleic acid.

 

All methods used for nucleic acid extraction and purification involve multiple repetitive pipetting steps, which are time and labour-intensive for large number of samples. As throughput requirements increase, liquid handling automation becomes a necessity. Therefore, the accuracy, precision, dead volume, and contamination risk of the liquid handling system determine the yield and purity of nucleic acids as well as the method’s cost-effectiveness.

 

Conventional nucleic acid isolation relies on organic extraction. Cells are lysed with a lysis buffer and mixed with phenol–chloroform–isoamyl alcohol (PCI) to form an organic and aqueous phase. After centrifugation, cell debris and proteins partition into the organic phase, while nucleic acids remain in the aqueous phase, which is then collected. This method ensures purity but is limited by manual aqueous-phase collection, centrifugation, and throughput, making it labour-intensive. 

 

The next advancement involves the use of affinity membranes and beads that bind nucleic acids and release them upon a change in pH. The fundamental process consists of four steps: Lysis, Binding, Washing, and Elution. These methods can be automated to enhance throughput. However, the affinity membrane-based techniques require a centrifugation step, which necessitates either manual intervention or the use of specially designed vacuum chambers.

 

The magnetic bead-based approach, on the other hand, uses magnetic racks to collect the magnetic beads attached to nucleic acids. The use of a magnetic rack in situ enables automated liquid handling (ALH), making it the most suitable approach for high-throughput and low-volume samples. These workflows require ALH systems capable of handling viscous magnetic-bead suspensions, which can challenge some automated dispensers, and must support integration with magnetic racks.

Magnetic bead based nucleic acid purification

The basic workflow of magnetic bead-based nucleic acid purification

In addition to nucleic acid extraction, other workflows primarily focus on nucleic acids. Among them is ‘in vitro RNA synthesis’, which is a cornerstone for applications such as mRNA vaccine production, RNA-based therapeutics, CRISPR-based approaches, and other molecular biology studies. Liquid handling is crucial in in vitro transcription (IVT) as precise transfer and mixing of reagents ensures optimal RNA synthesis. The basic principle is in vitro transcription from a DNA template, followed by post-transcriptional changes and purification. As an example, mRNA production requires 5’ and 3’ modifications, template linearization, polymerase degradation, and purification. Accurate and precise liquid handling throughout these steps ensures efficient RNA production, minimizes errors, reduces costs and waste, and enhances yield and reliability.

In vitro RNA Synthesis

Liquid handling steps in in vitro RNA synthesis

The ALH systems from Formulatrix, including the Mantis® and Tempest® tipless non-contact dispensers, along with the F.A.S.T. and FLO i8® PD positive displacement liquid handlers, provide precise and accurate transfer of small volumes, ensuring consistent results across experiments. Designed for versatility, they are compatible with magnetic racks and magnetic bead handling, making them ideal for processing a wide range of nucleic acid workflows.  

 

Our ALH systems feature user-friendly programming interfaces that facilitate the easy definition and automation of complex protocols. With hardware designed for compatibility with robotic arms and API integration capabilities, these systems enable seamless connectivity with other laboratory instruments and software, supporting comprehensive workflow automation and efficient data synchronization.

Formulatrix Liquid Dispensers

Formulatrix Liquid Handlers

Liquid Handling Features Mantis Tempest F.A.S.T. FLO i8 PD
TechnologyMicrodiaphragm pumpMicrodiaphragm pumpPositive displacementPositive displacement
Precision (CV)< 2% at 100 nL< 3% at 200 nL< 5% at 100 nL< 5% at 0.5 µL
Liquid Class CompatibilityUp to 25 cPUp to 20 cPLiquid class agnosticLiquid class agnostic
ThroughputLow to mediumMedium to highMedium to highLow to medium
Contamination Risk MitigationNon-contact dispensing
with isolated fluid path
Non-contact dispensing
with isolated fluid path
Disposable tipsDisposable tips,
Non-contact dispensing support,
and HEPA filter module
Hold-Up Volume (µL)~6~48 (per chip)Close to zeroClose to zero

Table: Formulatrix ALH systems

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Application Notes

Deliver precise, reliable, and consistent liquid handling, ensuring optimal bead-to-sample ratios for optimal DNA extraction with the Mantis automated liquid dispenser.

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Discover how the Mantis provides researchers with a flexible workstation for setting up and executing various protocols in minutes with enhanced reproducibility.

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Publications
Citations: 9
Deserranno et al., 2025 |Pre-Print |Link
While contemporary short-read single cell RNA-sequencing allows to decipher tissue composition discrimination between transcript isoforms remains challenging Here we propose single cell long-read isoform sequencing scLIS-seq and highlight its performance on Jurkat and HEK T cells in direct comparison to Smart-seq xpress SS X scLIS-seq demonstrates sensitive gene and transcript ...More |Related Solutions: F.A.S.T.
Kai-Hui et al., 2024 |BMC Genomics |Link
We developed an automated high-throughput Smart-seq HT Smart-seq workflow that integrates best practices and an optimized protocol to enhance efficiency scalability and method reproducibility This workflow consistently produces high-quality data with high cell capture efficiency and gene detection sensitivity In a rigorous comparison with the X platform using human primary ...More |Related Solutions: Mantis®
Martín-Villalba et al., 2022 |Protocol |Link
Single-cell nucleosome methylome and transcriptome scNMT sequencing is a recently developed method that allows multiomics profiling of single cells In this scNMT protocol we describe profiling of cells from mouse brain and pancreatic organoids using liquid handling platforms to increase throughput from -well to -well plate format Our approach miniaturizes ...More |Related Solutions: Mantis®
Hu et al., 2020 |Nature Communications |Link
Synthetic lethal screens have the potential to identify new vulnerabilities incurred by specific cancer mutations but have been hindered by lack of agreement between studies In the case of KRAS we identify that published synthetic lethal screen hits significantly overlap at the pathway rather than gene level Analysis of pathways ...More |Related Solutions: Mantis®
Indermuhle et al., 2019 |United States Patent |Link
Compositions devices methods and systems are provided for differential functionalization of a surface of a structure to support biopolymer synthesis Provided herein are processes which include use of lamps lasers and or microcontact printing to add functional groups to surfaces for the efficient and uniform synthesis of oligonucleic acids |Related Solutions: Mantis®