Automated Liquid Handling for
Assay Development and Optimization

Assay development and optimization are critical processes in scientific research and industrial applications. Their significance spans across multiple fields, including diagnostics, drug discovery, genomics, proteomics, and quality control. Well-optimized assays improve the workflow productivity by ensuring specificity, reaction miniaturization,  and faster results.

 

The One-Factor-At-a-Time (OFAT) approach for assay development and optimization, while straightforward, requires a higher number of experiments, consuming more reagents and time. It also fails to identify significant interactions between factors, leading to suboptimal results.

 

In contrast, Design of Experiments (DoE) enables systematic identification and optimization of assay parameters. It not only saves time and resources but also provides deeper insights into interactions between variables with fewer experiments. However, DoE's complexity arises from the need to prepare multiple reagent combinations simultaneously.

 

Liquid handling is central to executing either OFAT or DoE, and presents several challenges such as precision, time and cost efficiency, throughput, and reproducibility. Manual pipetting, while cost-effective for simple workflows, is limited by low precision, throughput, and reproducibility, especially with small volumes. Moreover, it is not suited for implementing complex DoE protocols.

assay development

Stages in assay development and optimization

In contrast, automated liquid handling (ALH) offers high-throughput assay development and optimization, and reduces processing time and ensures reproducibility by eliminating operator variability. ALH systems also facilitate efficient translation of complex DoE protocols by providing precise control over experimental variables. These capabilities make ALH an indispensable tool for cost-effective and reproducible assay development and optimization.

Formulatrix ALH for Assay Development and Optimization

Formulatrix’s ALH systems — including the Mantis® and Tempest® tipless dispensers, and the F.A.S.T.TM and FLO i8® PD liquid handlers — provide precise and accurate small-volume dispenses that help ensure consistent results across experiments. Our ALH systems feature user-friendly programming interfaces that allow researchers to easily define and execute complex DoE protocols. With API integration, our systems enable connectivity with other laboratory instruments and software, thus supporting comprehensive workflow automation and data synchronization.

Formulatrix Liquid Dispensers

Formulatrix Liquid Handlers

Liquid Handling Features Mantis Tempest F.A.S.T. FLO i8 PD
TechnologyMicrodiaphragm pumpMicrodiaphragm pumpPositive displacementPositive displacement
Precision (CV)< 2% at 100 nL< 3% at 200 nL< 5% at 100 nL< 5% at 0.5 µL
Liquid Class CompatibilityUp to 25 cPUp to 20 cPLiquid class agnosticLiquid class agnostic
ThroughputLow to mediumMedium to highMedium to highLow to medium
Contamination Risk MitigationNon-contact dispensing
with isolated fluid path
Non-contact dispensing
with isolated fluid path
Disposable tipsDisposable tips
Hold-Up Volume (µL)~6~48 (per chip)Close to zeroClose to zero
Volume Range100 nL-∞200 nL-∞100 nL- 13µL200* nL- 1 mL

*200 nL for non-contact dispensing and 500 nL for contact transfer

Table: Formulatrix ALH systems

Webinars

Discover how the F.A.S.T. liquid handler facilitates the quantification of over 5,000 proteins from as little as three microliters of sample.

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Explore how our non-contact liquid dispensers effectively streamline DoE campaigns through significant time and resource savings.

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Application Notes

Mantis facilitates high-combinatorial screening for media optimization with enhanced precision through its innovative tipless dispensing technology.

Read the Application Note

Experience how the Tempest drives down the cost of assay reagents by 60% with miniaturization while generating high-quality screening data.

Read the Application Note

Publications
Citations: 171
Klingeberg et al., 2026 |Molecular & Cellular Proteomics |Link
Achieving high-resolution spatial tissue proteomes requires careful balancing and integration of optimized sample processing chromatography and MS acquisition Here we present an advanced cellenONE protocol for loss-reduced tissue processing and compare all Evosep ONE Whisper Zoom gradients and samples per day along with three common DIA acquisition schemes on a ...More |Related Solutions: Mantis®
Hynes et al., 2025 |Microbiology Spectrum |Link
Prophages dormant bacteriophage genomes integrated within the bacterial chromosome play pivotal roles in shaping microbial communities when awakened Our current understanding of prophage activation is largely shaped by a narrow set of traditional DNA-damaging inducers such as mitomycin C and ciprofloxacin which trigger the bacterial SOS response This study employed ...More |Related Solutions: Tempest®
Gobom et al., 2025 |Pre Print |Link
Plasma and cerebrospinal fluid are complementary sources of biomarkers for neurodegenerative diseases The wide dynamic range of protein abundances particularly in plasma hampers detection of low-abundance proteins Depletion of high-abundance proteins and efficient enzymatic digestion can improve proteome coverage but must be carefully optimized for reproducibility throughput and cost-efficiency for ...More |Related Solutions: Mantis®
Huertas et al., 2025 |The EMBO Journal |Link
The Maternal-to-Zygotic transition MZT is a reprograming process encompassing zygotic genome activation ZGA and the clearance of maternally-provided mRNAs While some factors regulating MZT have been identified there are thousands of maternal RNAs whose function has not been ascribed yet Here we have performed a proof-of-principle CRISPR-RfxCas d maternal screening ...More |Related Solutions: Mantis®
Scalia et al., 2025 |Nature Biotechnology |Link
The increase in multidrug-resistant bacteria underscores an urgent need for additional antibiotics Here we integrate small-molecule high-throughput screening with a deep-learning-based virtual screening approach to uncover new antibacterial compounds We screen million small molecules against a sensitized Escherichia coli strain yielding thousands of hits We use these data to train ...More |Related Solutions: Tempest®